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AC refrigerant basics: R-32, R-410A, R-290 and old R-22 units in India

What the refrigerant gas in your AC means for efficiency, servicing, gas top-up cost and safety, and how India's HCFC phase-out and the Kigali Amendment affect it.

Updated · 4 min read

AC refrigerant basics: R-32, R-410A, R-290 and old R-22 units in India

Most room ACs sold in India today use R-32 or R-410A, and some use R-290 (propane). Older units often use R-22, an HCFC that India is phasing out under the Montreal Protocol. The refrigerant matters to a buyer in three ways: it affects servicing (a technician needs the right gas, gauges and training), gas top-up cost if there is a leak, and safety, because R-32 is mildly flammable and R-290 is flammable, so they need careful handling during repairs. It does not change how you use the AC. A properly installed AC in good condition should not need regular gas refills; repeated loss means a leak.

Part of the AC and geyser price factors overview.

Common refrigerants compared

Global warming potential (GWP) figures below are the commonly cited 100-year values from the IPCC Fourth Assessment Report, used in many regulatory contexts. Other assessment reports give slightly different numbers.

RefrigerantTypeOzone depleting?GWP (approx.)Flammability classWhere you see it
R-22HCFCYesabout 1,810Non-flammableOlder ACs; being phased out
R-410AHFC blendNoabout 2,090Non-flammableMany split ACs
R-32HFCNoabout 675Mildly flammable (A2L)Many current split and window ACs
R-290Hydrocarbon (propane)Noabout 3Flammable (A3)Some room AC models on the Indian market

India's rules in brief

  • Ozone layer: India is a party to the Montreal Protocol. The Ozone Depleting Substances (Regulation and Control) Rules, 2000, administered by the Ministry of Environment, Forest and Climate Change, control production, import and use of substances such as HCFCs. The Ozone Cell of the Ministry states that from 1 January 2025, use of HCFCs in manufacturing all new equipment is prohibited, so new R-22 ACs are no longer made in India; servicing of existing R-22 units continues with a shrinking supply.
  • Climate: Under the Kigali Amendment to the Montreal Protocol, India is scheduled to freeze HFC consumption from 2028 (against a 2024–2026 baseline) and then reduce it in steps, starting with a 10% cut in 2032 and reaching 85% by 2047. That will push the market further towards lower-GWP refrigerants over time.
  • India Cooling Action Plan (2019): sets long-term goals for cooling demand, refrigerant demand and training of servicing technicians.

For the current schedule and any notifications, check the Ministry of Environment, Forest and Climate Change.

What this means for servicing costs

SituationWhat to expect
Routine service (filter, coil wash, drain cleaning)No gas work needed; gas is not consumed in normal use
Small leak at a flare jointTechnician should find and fix the leak, vacuum, then recharge
Leak in the coilRepair or coil replacement, then vacuum and recharge; may be costly outside warranty
Compressor replacementNew compressor, full vacuum and fresh charge
Old R-22 unit needs gasR-22 is getting scarcer; ask whether repair is economical versus a new efficient unit

Illustrative gas top-up bill

ItemIllustrative amount
Leak detection and flare joint repair₹800
Vacuuming₹500
Gas charge (by weight or as a fixed "full charge" price)₹2,500
Service visit₹400
Subtotal₹4,200
GST at 18% (if the provider is GST-registered)₹756
Total₹4,956

These figures are invented to show the structure. Brands' authorised service partners often publish rate cards; ask for one. A proper job charges gas after fixing the leak and vacuuming, not instead of it.

Safety with flammable refrigerants

R-32 (mildly flammable) and R-290 (flammable) are safe in normal use when the AC is designed and installed to the relevant standard, with charge limits for the room size. The risks arise during repairs: brazing a pipe with gas inside, using the wrong recovery equipment, or overcharging. Ask that only trained technicians who work with that refrigerant handle repairs, especially for R-290. Do not let anyone mix refrigerants or "convert" an R-22 unit to a different gas.

Choosing a new AC: does the refrigerant matter?

For most buyers, refrigerant is a secondary factor after size, star band and installation quality. Points worth considering:

  • Service availability: In a smaller town, ask the local authorised service centre which refrigerants they handle regularly.
  • Environmental footprint: Lower-GWP refrigerants reduce climate impact if the gas leaks or is not recovered at disposal.
  • Disposal: At end of life, the gas should be recovered, not vented. ACs are covered by the E-Waste (Management) Rules, 2022, under which producers have extended producer responsibility. Ask the brand or seller about take-back.

Installation quality affects refrigerant performance more than the gas itself: correct pipe length, vacuuming and leak-tested joints. See AC installation charges and copper piping and the inverter vs fixed-speed comparison.

FAQ

Can I refill my R-32 AC with R-410A?

No. An AC must use the refrigerant it was designed for. Mixing gases damages performance and can be unsafe.

Does refrigerant get "used up"?

No. It circulates in a sealed system. Loss of gas means a leak.

Is R-290 dangerous in my bedroom?

ACs with R-290 are designed with charge limits and safety measures for room use. The risk is mainly in repair work by untrained hands, so use authorised service.

Sources

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